Custom Cut Letters | Stahls' Canada

For full functionality of this site it is necessary to enable JavaScript.
Here are the
instructions how to enable JavaScript in your web browser.

Baseball player in brown and black jersey with Bryant name, created using Stahls custom cut letters for personalized sports apparel

CUSTOM CUT LETTERS

Overview

Avoid the hassle and time commitment of cutting your own letters. Send us a custom font or vector letters and we'll cut letters for you in the size you need. Choose from a variety of sew and no-sew materials:

Thermo-FILM®
Thermo-GRIP®
Acrylic Felt
Poly-TWILL®
PS Poly-TWILL®
Pre-Aligned Perma-TWILL®
Wool Felt
Glitter Flake™
Silicone Dye-Block™
UltraWeed™

Useful Resources:

Custom Cut Ordering Guidelines
Custom cut letters cost estimator

Application Instructions

STAHLS’ Custom Cut Letters & Numbers

Use Custom Cut Letters & Numbers Application Instructions to quickly personalize team uniforms, fan wear, hats, bags, and more. Submit your font to order custom letters and numbers in a variety of sew and no-sew materials.

Align letters or numbers on the blank garment.
Follow material application instructions
Peel carrier (if applicable)

Notes

For 2-color application, please follow application instructions for material selected.

Recommended Accessories

Cover Sheet
Layout Board
Pre-Mask Tape

Tip

Use a Heat Printing Pillow or Print Perfect Pad for even pressure when working around zippers, buttons, heavy seams, or mesh reversible jerseys.

Baseball player in brown and black jersey with Bryant name, created using Stahls custom cut letters for personalized sports apparel

Overview

Avoid the hassle and time commitment of cutting your own letters. Send us a custom font or vector letters and we'll cut letters for you in the size you need. Choose from a variety of sew and no-sew materials:

Thermo-FILM®
Thermo-GRIP®
Acrylic Felt
Poly-TWILL®
PS Poly-TWILL®
Pre-Aligned Perma-TWILL®
Wool Felt
Glitter Flake™
Silicone Dye-Block™
UltraWeed™

Useful Resources:

Custom Cut Ordering Guidelines
Custom cut letters cost estimator

Application Instructions

STAHLS’ Custom Cut Letters & Numbers

Use Custom Cut Letters & Numbers Application Instructions to quickly personalize team uniforms, fan wear, hats, bags, and more. Submit your font to order custom letters and numbers in a variety of sew and no-sew materials.

Align letters or numbers on the blank garment.
Follow material application instructions
Peel carrier (if applicable)

Notes

For 2-color application, please follow application instructions for material selected.

Recommended Accessories

Cover Sheet
Layout Board
Pre-Mask Tape

Tip

Use a Heat Printing Pillow or Print Perfect Pad for even pressure when working around zippers, buttons, heavy seams, or mesh reversible jerseys.

View Material Application Instructions

Football player wearing Stallions jersey with numbers created using Stahls' Thermo-FILM heat transfer vinyl, showcasing durability.

Thermo-FILM

Boy in a football jersey with number '82', created using ThermoGrip™ Heat Transfer Vinyl, running with a football next to a red vinyl roll

Thermo-GRIP

Coach wearing a jacket with custom vinyl design made using Stahls' Gorilla Grip II Heat Transfer Vinyl, next to a green roll.

Gorila GRIP II

Woman in athletic gear featuring a design created using Premium Plus™ Heat Transfer Vinyl, exercising next to a green vinyl roll

Premium Plus

Girl in a t-shirt with colorful butterfly design created using Reflective Glitter Heat Transfer Vinyl, standing next to a blue Reflective Glitter roll

Reflective Glitter

Reflective II

Softball player in a yellow Plymouth Eagles jersey with number '17', created using SportFilm Lite™ Heat Transfer Vinyl, holding a bat next to a purple vinyl roll

SportFilm Lite

Boy wearing a red shirt with "Here Comes the Sun" design created using Solar Heat Transfer Vinyl, which shifts color when exposed to UV light

Woman in a navy hoodie featuring a teal design, showcasing Economy Acrylic Felt material in a vibrant green roll

Acrylic Felt

Model in a blue hoodie beside a roll of classic wool felt fabric in teal, highlighting the softness and flexibility of the material

Felt Fabric

Hockey player in a green and white jersey with name "Daniels" and number "42" created using Poly-Twill Fabric, standing next to a gold roll

Football player in a gray jersey with "Mustangs 33" design, made using pressure-sensitive poly-twill, standing next to a roll of gold poly-twill

P.S. Poly-TWILL - 51"